Relay Fundamentals: A Comprehensive Guide for Electrical Enthusiasts - Engineer Fix (2024)

| by Liam Cope

Relays are indispensable components in electrical systems, playing a critical role in controlling and safeguarding circuits. With numerous types of relays available, understanding their operation and applications is vital for anyone interested in electrical engineering.

This article offers an informative and intuitive guide to relays, delving into their functions, common types, and practical uses, providing valuable insights for both beginners and experienced professionals.

Let’s start with discussing what a relay actually is.

The Function of Relays

Relays are electromechanical switches designed to control one or more circuits by opening or closing contacts in response to an electrical signal. They enable low-power signals to control high-power devices and provide isolation between input and output circuits. Relays are widely used in various applications, such as switching, protection, and control of electrical systems.

Relay Fundamentals: A Comprehensive Guide for Electrical Enthusiasts - Engineer Fix (1)

The center of a relay is an electromagnet which is a coil of wire. In older relays when electricity is applied to the electromagnet the coil becomes a magnet which electricity flows through. Newer relays tend to use newer electronic technology such as solid-state relays.

In simple terms, a relay is a switch that can be turned on or off by using a low voltage and can also be used to control multiple circuits with just one switch. Relays allow complete electrical isolation between the power (supply) circuit and the control circuit.

Relays are generally used to control higher loads with a smaller current on the primary side such as sensors, switches, or a PLC input. If you would like to take a more in-depth look at how relays work then check out our article here.

the electrical symbol for a relay

Relays are represented by a symbol in electrical diagrams and manuals. This may differ by the type of relay that is used but below we have listed some of the most common types of relay and how they are represented.

Relay Fundamentals: A Comprehensive Guide for Electrical Enthusiasts - Engineer Fix (2)

This image shows the symbol that represents the coil of a relay.

This symbol represents a high-speed coil version of a relay.

The switches inside a relay are represented by showing a normally open or normally closed symbol with the R to represent the relay. If a circuit has one or more relays then the switches are represented by R1, R2, and R3, etc, etc.

the different types of relays

Relays come in a number of different shapes, sizes and can be used for a number of different applications. We have made a list of the most common types of relays below and described where they can be found and what they are typically used for.

Relay Fundamentals: A Comprehensive Guide for Electrical Enthusiasts - Engineer Fix (4)
  • Electromechanical Relays: These relays consist of an electromagnetic coil, a movable armature, and contacts. When the coil is energized, the resulting magnetic field attracts the armature, causing the contacts to open or close.
  • Solid-State Relays: Solid-state relays (SSRs) use semiconductor devices, such as thyristors or transistors, to switch the output circuit. They offer advantages such as longer life, faster switching, and no mechanical wear.
  • Reed Relays: Reed relays contain magnetic reed switches sealed within a glass envelope. These relays offer fast switching times, low contact resistance, and long life expectancy.
  • Time-Delay Relays: Time-delay relays incorporate a timer to control the activation or deactivation of the contacts after a specified time interval, enabling time-based control in electrical systems.

Applications of Relays

Relay Fundamentals: A Comprehensive Guide for Electrical Enthusiasts - Engineer Fix (5)

Relays are used in applications to allow for low voltage and low current on the relays coil to control much higher current and voltage on the contacts. They are used on any component, machine or device that requires electrical energy to function.

Some common applications where relays are used are:

  • Control Systems: Relays are used to control various devices in industrial processes, home automation, and automotive systems.
  • Protection: Relays play a crucial role in protecting electrical systems from faults and overloads by detecting abnormal conditions and isolating the affected circuits.
  • Signal Switching: Relays are utilized in communication systems to route signals between different paths, ensuring reliable data transmission.
  • Automation: Relays are integral components of automated systems, enabling precise control and coordination of multiple devices and processes.

If you would like to check out our full article on the uses of relays in everyday and industrial applications click here.

Conclusion

Relays are vital components in electrical systems, offering a versatile and efficient solution for controlling and protecting circuits. By understanding the various types of relays and their applications, you will gain a deeper appreciation for these essential components and their impact on electrical engineering.

FAQs

Who invented relays?

Joseph Henry invented relays in 1835. In a display performed at the College of New Jersey, Henry showed that he could use a small electromagnet to switch a larger one on and off.

What are relays made of?

The coil of a relay is made from a coil of wire that is wrapped around a soft iron core. The contacts of a relay are made from iron which provides low reluctance for the magnetic flux. Relay bases are generally made from a form of plastic and the terminals for the connections are a metal material.

Can relays be repaired?

Some relays can be repaired yes, but it depends on what the fault is and where it has occurred in the relay.
If a relay has a mechanical failure such as a broken terminal or broken pin these types of failures can be repaired by a specialist.
If a relay is sticking it can be repaired by stripping apart the relays and cleaning up the internal contacts. Sticking relays are normally caused by the arcing of contacts after a long time in service/operation. If you can access the relay contacts then you should use some fine sand or emery paper to lightly rub down the contacts.
When a relay is damaged beyond repair you should simply look at replacing the complete relay. Relays for the majority of applications are low cost and they would not be cost-effective to repair anyway. Large or specialist relays may be able to be repaired a few times in their lifetime.
Always double-check the rating and specs of the relay that you are replacing. You should always use the exact relay that has been removed as they have been specifically designed for the circuit they are used in.
If you would like to check out the advantages and disadvantages of using relays then check out our article here.

Why Do Relays get hot?

Relays generate a certain amount of heat if their coils remain active for long periods of time. The current that runs through the coil produced heat energy. This is normally not an issue and the relay can perform as normal with it getting slightly warm. Relays are designed to cool down quickly when they are not in use.
If a relay gets too hot this can indicate an issue with the supply power source or the relay itself. A relay that gets too hot will typically burn out and ultimately fail.
Relays can fail for a number of different reasons but in most cases, they can be avoided. Check out our article here to learn more.

Why do relays click?

When a relay clicks it is an indication of the contacts opening/closing when the coil is powered. Some relays make a louder clicking noise when they operate than others. It is generally nothing to worry about. Relays that make excessive clicking noise may indicate an issue with the control side of the circuit as they are being told to switch on and off at an unusual rate.

Why do relays buzz?

A buzzing relay may indicate a fault with the relay itself or the control circuit that is powering it. The first thing to do is rule out the supply voltage, the voltage level should be checked with a multimeter to prove that it is supplying a voltage that is in the operating voltage of the relay. Low voltage levels can cause the relay coil to buzz.
The second thing to do is to replace the relay itself. A buzzing noise coming from the relay could indicate an issue with the internal switches of the relay.

Why do relays stick?

The contacts of a relay can become stuck together if micro welding has occurred inside the relay. Micro welding is caused by excessive arcing taking place in the relay, this can be caused when incorrect levels of voltage/current have been applied to the relay and also when the relay has performed a high number of operations.
When the contacts of a relay become stuck you should always replace the relay as it is no longer able to switch over.

Relay Fundamentals: A Comprehensive Guide for Electrical Enthusiasts - Engineer Fix (6)

Liam Cope

Hi, I’m Liam, the founder of Engineer Fix. Drawing from my extensive experience in electrical and mechanical engineering, I established this platform to provide students, engineers, and curious individuals with an authoritative online resource that simplifies complex engineering concepts.

Throughout my diverse engineering career, I have undertaken numerous mechanical and electrical projects, honing my skills and gaining valuable insights. In addition to this practical experience, I have completed six years of rigorous training, including an advanced apprenticeship and an HNC in electrical engineering. My background, coupled with my unwavering commitment to continuous learning, positions me as a reliable and knowledgeable source in the engineering field.

Relay Fundamentals: A Comprehensive Guide for Electrical Enthusiasts - Engineer Fix (2024)
Top Articles
Latest Posts
Article information

Author: Duncan Muller

Last Updated:

Views: 5783

Rating: 4.9 / 5 (79 voted)

Reviews: 86% of readers found this page helpful

Author information

Name: Duncan Muller

Birthday: 1997-01-13

Address: Apt. 505 914 Phillip Crossroad, O'Konborough, NV 62411

Phone: +8555305800947

Job: Construction Agent

Hobby: Shopping, Table tennis, Snowboarding, Rafting, Motor sports, Homebrewing, Taxidermy

Introduction: My name is Duncan Muller, I am a enchanting, good, gentle, modern, tasty, nice, elegant person who loves writing and wants to share my knowledge and understanding with you.